BoRay industrial shredder equipment

Industrial Plastic Recycling Equipment

Heavy-Duty Plastic Shredders for Recycling and Size Reduction

Low-speed, high-torque plastic shredders configured for plastic lumps, pipes, purgings, films, bottles, containers, crates, pallets, and mixed production scrap.

Material Match For rigid, hollow, bulky, and mixed plastic waste.
High Torque For lumps, pipes, purgings, and thick plastic scrap.
PLC Reverse For overload release during difficult feeding.
Output Control For washing, granulation, or downstream reuse.

Built for front-end plastic size reduction

  • Reduces bulky plastic waste into manageable pieces for conveying, washing, granulation, or storage.
  • Helps stabilize downstream feeding when handling mixed plastic shapes, hollow containers, film, and production scrap.
  • Machine configuration is selected according to plastic type, feeding size, density, contamination level, target output size, and required capacity.

The Real Challenge

Plastic waste changes shape, density, and feeding behavior from one stream to another.

Plastic recycling materials can arrive as rigid lumps, purgings, long pipes, thin films, woven bags, hollow bottles, containers, crates, pallets, and mixed factory scrap. Each material feeds differently and places different stress on the rotor, screen, and drive system.

A plastic shredder must reduce material size while keeping feeding stable. The configuration should consider grabbing ability, anti-wrapping behavior, screen sizing, drive torque, contamination, and the downstream process.

Material Match

What plastic waste can be processed?

Start with the plastic type, shape, and feeding size. The shredder configuration should match real material behavior instead of only the required capacity number.

Plastic lumps and purgings for industrial plastic shredder processing

Plastic Lumps & Purgings

For injection molding purgings, extrusion lumps, thick blocks, and dense plastic production scrap that require high torque and strong rotor engagement.

Plastic pipes and profiles for plastic shredder size reduction

Pipes & Profiles

For plastic pipes, profiles, sheets, and long materials where feeding size, wall thickness, and pre-cutting requirements should be evaluated.

Plastic film and woven bag waste for recycling shredder applications

Films & Woven Bags

For films, woven bags, flexible packaging, and selected soft plastic streams where feeding control and anti-wrapping behavior are important.

Plastic bottles and containers for recycling shredder pre-processing

Bottles & Containers

For PET bottles, HDPE containers, drums, hollow products, and packaging waste before washing, sorting, or granulation.

Plastic crates buckets and pallets for bulky plastic shredding

Crates, Buckets & Pallets

For bulky rigid plastics that need volume reduction and stable feeding before further recycling or regrinding.

Mixed plastic production scrap for plastic recycling pre-processing

Mixed Production Scrap

For mixed plastic waste from factories, recycling centers, packaging lines, and industrial material handling operations.

Processing Value

Turn bulky plastic waste into material ready for the next process

A good shredder selection should connect directly to practical recycling outcomes: volume reduction, stable feeding, cleaner downstream processing, and output preparation.

Reduce plastic volume

Bulky plastic products, containers, pipes, and pallets take up storage and transport space. Shredding makes the material easier to load, convey, and store.

Prepare for washing or sorting

Primary shredding creates smaller plastic pieces that can feed washing lines, sorting systems, metal detection, or other recycling equipment more consistently.

Support granulation and pelletizing

A suitable shredder can prepare material for granulators or pelletizing lines, especially when feed size must be reduced before fine size control.

Improve recycling line stability

More manageable plastic pieces help reduce feeding surges and make conveyors, screens, washers, and granulators operate more smoothly.

Process Flow

How plastic shredding fits into a recycling line

The shredder normally works as the front-end size reduction stage before washing, separation, granulation, drying, pelletizing, or reuse.

Plastic recycling shredding and washing line overview diagram

Configured as a working plastic recycling process

The final line layout depends on plastic type, feed form, contamination level, expected output size, capacity target, washing or dry processing requirements, and site layout.

01

Feeding

Plastic waste is fed by conveyor, forklift, loader, or manual feeding depending on material form.

02

Primary Shredding

Low-speed rotors reduce bulky plastic waste into manageable pieces.

03

Screening & Transfer

Material is discharged and transferred for size control, washing, or separation.

04

Washing or Granulation

Plastic pieces can enter washing systems, granulators, dryers, or other downstream equipment.

05

Reuse Preparation

Processed material is prepared for flakes, regrind, pellets, or further recycling.

Machine Reliability

Designed for plastic recycling conditions

Plastic shredding places stress on feeding, rotor engagement, screen sizing, drive torque, and control logic. The machine should be selected as a complete process configuration, not only by motor power.

Single shaft plastic shredder for controlled output size

Core Structure

Single Shaft Shredder

Screen-controlled output for many plastic recycling applications

PLC control system for plastic shredder overload protection

PLC Control System

Load monitoring and automatic reverse logic

Plastic shredder screen system for output size control

Screen Output Control

Screen selection supports downstream size targets

High-torque, low-speed drive

Configured to deliver stable tearing and cutting force for dense plastic lumps, pipes, rigid scrap, and bulky plastic products.

Material feeding configuration

Rotor, hopper, and feeding method are selected according to material shape, size, flexibility, and feeding behavior.

Screening and output control

For selected configurations, screen openings help control discharge size before washing, granulation, or reuse.

PLC control with automatic reverse

The control system monitors load conditions and activates reverse when overload is detected, helping release difficult material.

Wear-resistant cutting system

Blade material, rotor structure, and maintenance access are evaluated according to plastic type, contamination, and operating hours.

Line integration capability

The shredder can be integrated with conveyors, metal detection, washing, granulation, drying, dust collection, and centralized control systems.

Factory Evidence

Factory-built, checked, and prepared for delivery

Before choosing a tire shredder supplier, buyers need more than product photos. These workshop records show real manufacturing, assembly, and final checking, helping you confirm the factory behind the quotation.

Real workshop photos from production and assembly

Welding, assembly, and finished-machine checking

Configuration checked around your material and output target

Additional manufacturing details available in About

BoRay shredder factory workshop with industrial shredders in stock

Workshop stock and assembly area

Real factory floor with shredders under assembly and inspection.

BoRay shredder frame welding and manufacturing process

Frame welding and fabrication

In-house fabrication work supports heavy-duty frame structure control.

BoRay industrial shredder equipment assembled in factory

Completed shredder equipment

Finished machines are assembled and checked before project delivery.

Configuration Guide

Choose the right plastic shredder type

Start with the front-end shredder choice first. Washing, drying, granulation, metal detection, conveying, and centralized control can be configured as downstream options after the machine type is confirmed.

Single shaft plastic shredder for plastic recycling output control

Most common for output control

Single Shaft Plastic Shredder

Recommended for many plastic recycling applications where screen-controlled output and stable material size are required before washing or granulation.

  • Plastic lumps
  • Purgings
  • Pipes
  • Crates
  • Controlled output
Heavy-duty single shaft plastic shredder H series for dense plastic scrap

For heavier plastic scrap

Heavy-Duty Single Shaft Shredder

Recommended for thicker, denser, or higher-volume plastic waste where stronger structure, higher torque, and longer operating hours are required.

  • Dense scrap
  • Thick blocks
  • Higher capacity
  • Continuous use
Double shaft plastic shredder for bulky hollow plastic waste

For bulky or hollow plastics

Double Shaft Plastic Shredder

Recommended for bulky containers, drums, pallets, and mixed plastic waste where strong grabbing force and primary volume reduction are needed.

  • Containers
  • Pallets
  • Bulky plastics
  • Primary shredding

Output Direction

From plastic waste to reusable flakes, regrind, or pellets

The final output depends on selected shredder type and downstream equipment. Plastic shredding is usually the first step before finer size control or material recovery.

Plastic pieces prepared after primary shredding

Primary Output

Plastic Pieces

Produced after primary shredding and suitable for conveying, washing, sorting, storage, or further size reduction.

Plastic bottle and container waste prepared for washing line

Washing Preparation

Material for Washing

Shredded material can feed washing and separation systems more consistently than bulky or irregular plastic waste.

Plastic shredder screen system preparing material for regrind or flakes

Further Size Control

Regrind or Flakes

With suitable screening and downstream granulation, plastic can be prepared into smaller regrind or flakes.

Plastic recycling material prepared for further processing

Downstream Reuse

Material for Further Recycling

Processed plastics can be prepared for washing, drying, granulation, pelletizing, or reuse in selected production processes.

01

After primary shredding

02

Before washing line

03

Before granulation

04

For pelletizing or reuse

Request a Quote

Send your plastic waste details

Different plastics require different shredder configurations. To recommend a suitable plastic shredder or recycling line, please provide your material type, feed size, required capacity, and target output size.

  • Plastic type and photos or videos
  • Feeding size and material form
  • Target output size and required capacity
  • Downstream process such as washing, granulation, or pelletizing

Fields marked with * are required.

FAQ

Common questions from plastic recycling buyers

What plastic waste can a plastic shredder process? +

A plastic shredder can process plastic lumps, purgings, pipes, profiles, films, woven bags, bottles, containers, crates, pallets, and mixed production scrap. The suitable configuration depends on plastic type, feeding size, density, contamination, output size, and required capacity.

Should I choose a single shaft or double shaft plastic shredder? +

A single shaft shredder is often used when screen-controlled output is required. A double shaft shredder is usually considered for bulky, hollow, or mixed plastic waste that needs strong grabbing force and primary volume reduction.

Can the output size be controlled? +

For selected single shaft configurations, output size can be influenced by screen opening, rotor design, blade setup, material condition, and feeding method. For tighter size control, downstream granulation may be recommended.

Can the machine process plastic film? +

Plastic film can be processed with a suitable configuration, but feeding control, rotor design, anti-wrapping behavior, and downstream process should be evaluated carefully.

Can the shredder be integrated with a washing or granulation line? +

Yes. The shredder can be integrated with conveyors, metal detection, washing systems, dryers, granulators, dust collection, and centralized control according to the recycling process.

What information is needed for a quotation? +

Please provide plastic type, feeding size, photos or videos, contamination level, required capacity, target output size, working hours, downstream process, and whether you need one shredder or a complete recycling line.

Need a plastic shredder for your recycling project?

Send us your plastic type, feeding size, target output size, and required capacity. Our engineers will help evaluate the suitable plastic shredder configuration for your project.

Request a Plastic Shredder Quote